Pipeline sewage pump failure analysis and maintenance

Pipeline sewage pump failure analysis and maintenance

The sewage pump is a high-efficiency and energy-saving sewage pump which has been successfully developed by domestic and foreign advanced technology. The pump has the characteristics of non-blocking design and high efficiency. The unit unit wastewater discharge, the urban sewage treatment plant discharge system, the sewage drainage station in the residential area, Subway, basement, civil air defense system drainage station, hospital, hotel, high-rise building sewage discharge, municipal engineering, drainage of mud in construction site, sewage discharge from farms and irrigation of rural farmland, water supply device for water plant, mine exploration and water Processing equipment package.
The technical department of our factory: The four aspects of the pipeline sewage pump are not started and operated, the flow is insufficient, the vibration is large, and the overload is analyzed as follows:

phenomenon

Pipeline sewage pump causes

Pipeline sewage pump elimination method

Pipeline sewage pump does not start and operate

Voltage is too low

Increase the voltage or increase the voltage and then use it again.

Feeder has open circuit

Look at the fuse and wiring and replace it

The impeller is stuck by debris

Exclude debris

No axial clearance between the two coupling halves and jamming

Adjust the axial clearance between the two coupling halves to 0.5 mm

The impeller and the volute are in close contact

Reassembly, separation of the impeller and volute

Nut off and flat key damage makes the impeller slip

Install flat keys and nuts

Coupling flat key damage

Change flat key

Insufficient flow in the sewage pump

Motor speed is lower than rated speed

Increase motor speed

The suction port is blocked, the mud pit is not deep, and the pump does not suck the mud.

Remove the suction block and move the pump so that the volute is completely buried in the mud and manure

The mud pipe is blocked

Check the pipe and take out the blocker

The medium is too thick or the supply is not good

Dilute the medium to increase the supply

Large leakage

Check the cause of the leak and replace the part that caused the leak

Impeller broken

Exchange impeller

The lift is too high, the transport is too far

Reduce head and shorten conveying distance

Swiveling opposite

Change motor rotation

There are debris around the impeller

Exclude debris

Pipeline sewage pump noise and vibration

The temperature of the liquid is too high

Lower liquid temperature

There is a hard object in the working fluid

Control the size of the pump debris, encryption filter

Air infiltration

Deep volute

There are debris in the volute

Exclude debris

The nut is loose

Tighten the nut

Impeller and volute friction

Check the pump assembly and adjust it

The bearing is damaged or less oil

Change bearings or refuel

The pump shaft is not concentric with the motor and the shaft is bent

Adjust the concentricity, correct the axis

Pipeline sewage pump overload

Concentricity change, bearing damage, shaft deformation

Correct parts, change bearings

Improper assembly of the pump parts, difficulty in turning, foreign matter stuck

Reassemble, remove foreign objects

Swiveling opposite

Transform motor rotation

The head is too low and the flow is too large

Try to avoid long-term use

The article is from the production department of Shanghai Equan Pump Co., Ltd. , welcome to read and learn. The sewage pump (submersible sewage pump , self-priming sewage pump and pipeline sewage pump ) produced by our factory has reached the international advanced level.

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